The Bridge from Prototype to Production
The Innovation Gap
Every great product starts with a “Version 1.0.” However, the machining process used to create a single proof-of-concept is often vastly different from the process required to manufacture 1,000 units efficiently. Many shops can do one or the other; Craftco is built to bridge the gap.
Design for Manufacturability (DFM)
The secret to a successful production roll-out happens during the prototype phase. Our team doesn’t just cut your file; we look for “DFM” opportunities:
- Reducing Machine Time: Can we slightly adjust a radius to allow for faster tool paths without compromising strength?
- Material Utilization: How can we nest parts on our waterjet to minimize scrap and lower your unit cost?
- Tooling & Fixturing: For repeatable projects, we develop custom fixtures that ensure every part is held in the exact same orientation, eliminating human error across shifts.
Scaling Without Sacrifice
When you move to a production contract, your biggest risks are tolerance drift and lead time. By staying with the same partner who built your prototype, you ensure the “tribal knowledge” of your part stays intact. We already know the material quirks and the critical dimensions, making the jump to high volume seamless.
